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RIONEX ENERGY
Factory floor

Factory & Quality

Quality is a process you can walk through.

Our equipment comes from a UL-audited manufacturing campus with in-house fabrication, winding, vacuum processing, and an accredited test station, and we publish what happens at every step.

From steel coil to shipped transformer

UL Follow-Up Services audits this factory on an ongoing basis: the same production line, every production month.

Cast-resin transformer in assembly
Cast-resin coil assembly on the dry-type production line.
01

Precision fabrication

Tanks and enclosures are cut on fiber-laser lines and formed in-house, keeping tolerances tight before a single winding is placed.

Dust-free winding room
Sealed dust-free winding room on the UL-audited campus. The signage marks the clean-area boundary.
02

Dust-free winding

MV windings are produced in a sealed, dust-free winding room on CNC foil and wire winding machines. Contamination is the enemy of insulation life.

Automatic vacuum impregnation system
Automatic vacuum-impregnation (VPI) system for dry-type coils.
03

Vacuum processing

Dry-type coils pass through an automatic vacuum-impregnation system; liquid-filled cores are processed in vacuum drying ovens before tanking and oil filling.

Transformer test hall
CNAS-accredited integrated transformer test station.
04

Routine testing, every unit

Ratio, resistance, impedance, losses, applied and induced voltage, all run in a CNAS-accredited integrated transformer test station. Reports ship with the unit.

Shielded partial discharge test room
Shielded partial-discharge test room for MV units.
05

Partial-discharge verification

MV units are verified in a shielded partial-discharge test room: the test that separates transformers that last 30 years from ones that fail in five.

Completed low-voltage winding
Completed low-voltage foil winding ahead of assembly.
06

Oil lab & incoming QC

An in-house oil laboratory verifies dielectric strength and moisture on every batch of insulating fluid; incoming steel, copper, and insulation are batch-tested.

Want the test reports for your project file?

Routine test certificates, UL Certificates of Compliance, and drawing packages are available with every order.